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Custom Robotic System Design & Integration

Our team builds smart, custom robotic system design plans that fit your line. We use trusted robotics engineering, proven automation cell design, and safe, strong robot workcell design to help you get faster, cleaner, and better production—right from the start.

Robotic Workcell Design and Engineering Overview

Great robots need great design. We build smart, safe, and easy-to-use systems that get the job done. From the way your robot moves to how your parts flow, our team handles every step of robotic system design. You tell us what your process needs—we make it happen.

We combine deep robotics engineering expertise with practical layout planning, so your automation cell works from day one. Whether you’re adding a single robot or building a full new line, we design workcells that fit your parts, floor space, and production goals.

Custom Robotic System Design & Integration

Mechanical and Controls Design Considerations

Behind every robot arm is smart engineering. Our team designs full robot workcell systems, including mechanical layout, structural frames, EOATs, and guarding. We also handle the controls side—from sensors and PLCs to HMIs and interlocks.

We ensure your system meets OSHA safety codes, supports your part tolerances, and integrates with upstream/downstream equipment. That means faster cycle times, fewer breakdowns, and better ROI. We also provide full drawings, BOMs, and schematics for every design.

Custom Automation Cell Development Process

No two operations are the same—so we never use cookie-cutter layouts. Our automation cell design process starts with your parts, goals, and limitations. Then we use CAD tools, simulation software, and hands-on planning to build a solution around you.

Our Process Includes:

  • Site review and part evaluation

  • Robot type and payload selection

  • Layout of tooling, tables, conveyors, and fixtures

  • Simulation for motion paths and part flow

  • Safety layouts with E-stop mapping

  • Integration with control systems and feedback loops

We focus on uptime, precision, and long-term performance—not just one-time installs.

Custom Automation Cell Development Process

Integrating Robots Into Existing Production Lines

Sometimes, you’re not building from scratch—you’re retrofitting or expanding. We handle those too. Our team maps your current layout and designs workcells that bolt on, reroute, or replace stations with minimal disruption.

We consider clearances, robot reach, part handoff, and how your people interact with the cell. We also build out PLC logic, HMI connections, and machine communications so everything plays nicely on your floor.

Legacy Machine Integration

We design new cells to talk to old systems—bridging gaps in code, voltage, and communication protocols to keep your line running.

Why Simulation & Digital Planning Matter

Don’t guess—simulate. Before building anything, we model your robotic system in 3D. Our team runs motion studies, interference checks, and cycle time tests to prove your cell works before it’s built. This reduces launch delays, rework, and change orders.

We also offer digital twin integration, where your live robot can be monitored and improved using a virtual copy. It’s ideal for complex cells or lines with multiple interacting parts.

Ready to Build a Smarter Robotic Cell?

If you’re designing a new line, adding robots, or planning a factory upgrade, we’re here to help. Our robotics engineering team will turn your ideas into a working system—fast, safe, and right the first time.

Let’s build it right. Contact us today to start your custom robotic system design.

Talk A Robotics Integrator

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Phone Support

+1 463-257-9600​

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Success Stories: See What Business Have To Say About Robotics Integration

4.7 Customer Reviews
Working with Robotics Integration on our cobot implementation was exceptional. Their detailed training, expert guidance, and responsive support significantly enhanced our facility's safety and efficiency.
Jim R.Owner
Jim R.
Needed SCARA robots for assembly, and Robotics Integration quickly helped me find an RI in my area. The process was smooth, and our productivity skyrocketed—couldn't be happier!
Michael B.Operations Officer
Michael B.
Since integrating robotics, we've seen huge gains in throughput and cycle time reduction. Our OEE is up significantly, downtime is minimal, and labor utilization has never been better.
Hiro C.VP Operations
Hiro C.

Business Satisfaction: 98% Delighted with Their Robotics Integration

All Reviews
Robotics Integration connects businesses with top industrial robotics system integrators to solve problems, streamline automation and boost productivity.
Free Consultations

463-257-9600

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